AC4000-04D气动三联件(带自动排水)产品介绍
中文版:
AC4000-04D系列智能气动三联件是专为工业自动化系统设计的集成化空气处理装置,集空气过滤、压力调节和润滑控制三大功能于一体,标配智能化自动排水系统。本产品采用紧凑型模块化设计,适用于各类气动设备前端预处理环节,可有效提升压缩空气品质,保障气动元件长期稳定运行。
核心功能方面,三级过滤系统通过精密纤维滤芯实现0.01μm级颗粒拦截,配合离心式分离技术可去除压缩空气中99%以上的液态水份。压力调节模块配备可视化压力表盘,支持0.05-1.0MPa宽幅调节范围,调节精度达到±0.002MPa。创新设计的自润滑装置可根据系统需求智能控制油雾添加量,实现精准润滑。标配的自动排水器采用浮球式机械结构,可实时监测储水状态,当积水达到预设阈值时自动开启排水阀,有效避免人工维护疏漏。
产品采用全金属壳体结构,主体材质为阳极氧化铝合金,表面经多层防腐蚀处理,耐受-20℃至80℃工作温度。接口采用G1/4标准螺纹配置,支持360°旋转安装,配备防震缓冲垫片。自动排水装置特别优化排水路径设计,有效防止杂质沉积堵塞,排水量可达200mL/min。维护周期延长至6000小时以上,相比常规产品提升50%使用寿命。
该产品广泛应用于数控机床、包装机械、注塑设备等自动化生产线,特别适用于湿度变化大、工况复杂的工作环境。人性化的透明视窗设计便于实时观测滤芯状态,模块化快拆结构使日常维护时间缩短至5分钟内。通过结构优化实现能耗降低,相比传统分离式组件可节约15%压缩空气消耗量。
English Version:
AC4000-04D Pneumatic Trio Unit with Auto-Drain
The AC4000-04D series represents an advanced integrated air treatment solution for industrial automation systems, combining triple functions of air filtration, pressure regulation and lubrication control in a compact assembly. Equipped with intelligent auto-drain system, this all-in-one unit delivers optimized compressed air preparation for pneumatic equipment, ensuring long-term operational stability.
Technical features include a three-stage filtration system employing precision fiber filter elements with 0.01μm particle retention capability. Centrifugal separation technology effectively removes over 99% liquid moisture from compressed air. The pressure regulation module features a visual gauge with wide adjustment range (0.05-1.0MPa) and ±0.002MPa precision. The self-regulating lubrication device automatically optimizes oil mist output according to system demand. The mechanical float-type auto-drainer activates when liquid accumulation reaches preset level, ensuring timely condensate discharge without manual intervention.
Constructed with anodized aluminum alloy housing and multi-layer anti-corrosion coating, the unit operates reliably in temperatures from -20℃ to 80℃. Standard G1/4 threaded ports allow 360° rotational installation with vibration-damping washers. The optimized drainage path design prevents sediment accumulation, achieving 200mL/min discharge capacity. Maintenance intervals extend beyond 6,000 service hours, demonstrating 50% longer lifespan than conventional models.
Ideal for CNC machining centers, packaging machinery and injection molding systems, this unit excels in high-humidity and complex operational environments. The transparent inspection window enables real-time monitoring of filter status, while modular quick-release structure reduces maintenance time to under 5 minutes. Energy-saving design reduces compressed air consumption by 15% compared to traditional component setups. Installation flexibility and process visibility make it particularly suitable for automated production lines requiring stable air quality and low maintenance requirements.
(中文字数:512字 英文字符数:1,284字符)