GDCH050梳棉机断条自停装置中英文产品介绍
【中文版】
GDCH050梳棉机断条自动停机系统是专为现代纺织行业研发的智能化生产辅助设备。该系统通过集成先进的传感技术与智能控制模块，可实时监测梳棉工序中棉条运行状态，在断条或异常情况发生时实现毫秒级响应，有效保障生产连续性并降低原料损耗。
本装置采用模块化设计，适配国内外主流品牌梳棉设备，通过非接触式检测方式对纤维层进行动态扫描。其核心功能包括实时断条识别、异常状态报警、设备联动控制三大模块。当检测到棉条断裂、厚度不匀或运行速度异常时，系统能在0.3秒内触发停机保护机制，同时通过声光警示提醒操作人员及时处理。相较于传统机械式检测装置，本系统将误判率降低至0.5%以下，显著提升设备运行效率。
技术层面，该装置搭载多光谱传感阵列与自适应算法，可根据不同棉纤维特性自动调整检测参数。内置的智能学习功能可记录设备运行数据，通过分析历史数据优化检测阈值，有效应对复杂工况变化。在节能设计方面，采用低功耗运行模式，满负荷工作状态下的能耗较同类产品减少约18%。
设备配置7英寸工业级触控屏，支持运行参数可视化调节与历史数据查询。防护等级达到IP65标准，可在纺织车间高湿、多尘环境中稳定运行。维护方面采用可替换式检测模组设计，常规维护仅需简单清洁操作，显著降低设备维护成本。
本系统适用于精梳棉、普梳棉等多种纺纱工艺，可帮助纺织企业减少原料浪费约30%，提升设备有效运行时间25%以上。其人性化设计兼顾操作便利性与生产安全性，为纺织企业实现智能化升级提供可靠保障。
【English Version】
The GDCH050 Auto-stop System for Cotton Carding Machines is an intelligent production assistant device specifically developed for modern textile industry. By integrating advanced sensing technology and intelligent control modules, this system can monitor the operating status of cotton slivers in real time during carding processes. It achieves millisecond-level response when sliver breakage or abnormal conditions occur, effectively ensuring production continuity and reducing material loss.
Featuring modular design, the device is compatible with mainstream carding equipment brands globally. Its non-contact detection method performs dynamic scanning on fiber layers through a multi-spectral sensor array. Core functions include real-time sliver breakage detection, abnormal status alarm, and equipment linkage control. When detecting sliver breakage, uneven thickness or abnormal operating speed, the system triggers shutdown protection within 0.3 seconds while activating audible-visual alerts. Compared with traditional mechanical detection devices, the false alarm rate is reduced below 0.5%, significantly improving operational efficiency.
Technologically, the system employs adaptive algorithms that automatically adjust detection parameters according to different cotton fiber characteristics. The built-in machine learning function records equipment operation data to optimize detection thresholds through historical data analysis. The energy-saving design adopts low-power operation mode, reducing energy consumption by approximately 18% under full-load operation compared with similar products.
Equipped with a 7-inch industrial touchscreen, the system supports visual parameter adjustment and historical data query. With IP65 protection rating, it maintains stable performance in humid and dusty textile workshop environments. The replaceable detection module design simplifies maintenance to routine cleaning operations, effectively reducing upkeep costs.
Applicable to both combed and carded cotton spinning processes, this system helps textile enterprises reduce raw material waste by about 30% while increasing effective equipment operation time over 25%. Its user-friendly design balances operational convenience with production safety, providing reliable support for textile manufacturers in achieving intelligent transformation.
（中英文合计约820字）
