YTJKPT1型皮带跑偏开关产品介绍
一、产品概述
YTJKPT1型皮带跑偏开关是专为输送系统设计的智能监测装置，适用于各类皮带输送机、斗式提升机及物料传输设备的安全运行保护。该产品通过精确的机械结构设计与电子传感技术相结合，可实时监测输送带运行轨迹，有效预防因皮带偏移引发的设备故障和物料撒漏问题。产品采用模块化设计理念，在确保检测精度的同时提升设备维护便利性。
二、核心优势
- 精密检测系统：集成高灵敏度角度传感器，可精准捕捉0-75度范围内的皮带偏移角度变化，响应时间小于0.2秒。通过三级检测机制（10°/20°/30°）实现多级预警功能，便于操作人员采取分级处理措施。
- 环境适应性：壳体采用压铸铝合金结合工程塑料复合结构，表面经过阳极氧化和防腐蚀处理，可在-40℃至+85℃温度范围内稳定工作。防护等级达到IP65标准，适应粉尘、潮湿等复杂工况环境。
- 智能控制模块：内置信号处理电路具备自动纠偏功能，可兼容PLC控制系统输出标准的开关量信号。配备双色LED状态指示灯，支持远程/本地双重监控模式。
三、技术特点
• 双滚轮触发机构采用304不锈钢材质，确保长期使用无锈蚀
• 触点容量达AC 380V/5A，满足重载设备控制需求
• 安装支架支持360°旋转调节，适配多种安装角度要求
• 内置防震动结构设计，有效消除设备共振带来的误触发
• 维护窗口设计便于快速检修，无需拆卸整机即可完成部件更换
四、应用领域
广泛应用于矿山开采、港口物流、水泥生产、电厂输煤、粮食加工等行业的连续输送系统。特别适用于长距离输送带、大倾角提升机等需要精准位置控制的场景，可与拉绳开关、速度监测器等设备组成完整的安全防护系统。
五、服务体系
提供专业技术方案咨询、现场安装指导及设备调试服务。根据客户需求可定制不同触发角度、输出信号类型及外壳材质的个性化产品。质保期内提供免费备件更换服务，确保设备持续稳定运行。
YTJKPT1 Belt Misalignment Switch Product Introduction
I. Product Overview
The YTJKPT1 belt misalignment switch is an intelligent monitoring device specifically designed for conveyor systems, suitable for safety protection of various belt conveyors, bucket elevators, and material handling equipment. Combining precise mechanical design with electronic sensing technology, this product provides real-time monitoring of conveyor belt trajectory, effectively preventing equipment failures and material spillage caused by belt deviation. The modular design concept ensures detection accuracy while enhancing maintenance convenience.
II. Core Advantages
- Precision Detection System: Equipped with high-sensitivity angular sensors capable of accurately capturing belt deviation within 0-75 degrees range. The three-stage detection mechanism (10°/20°/30°) enables multi-level alerts, facilitating graded response measures.
- Environmental Durability: Features a composite housing of die-cast aluminum alloy and engineering plastics with anodized anti-corrosion treatment. Operational temperature range spans from -40℃ to +85℃ with IP65 protection rating, suitable for dusty and humid environments.
- Intelligent Control Module: Integrated signal processing circuit with automatic correction function, compatible with PLC systems through standard switching signals. Dual-color LED indicators support remote/local monitoring modes.
III. Technical Features
• 304 stainless steel dual-roller trigger mechanism ensures corrosion resistance
• Contact capacity up to AC 380V/5A meets heavy-duty equipment requirements
• 360° adjustable mounting bracket adapts to various installation angles
• Anti-vibration structure minimizes false triggering from equipment resonance
• Maintenance window design enables quick repair without disassembly
IV. Application Fields
Widely used in continuous conveying systems across mining, port logistics, cement production, power plant coal handling, and grain processing industries. Particularly suitable for long-distance conveyors and steeply inclined elevators requiring precise position control. Can integrate with pull-cord switches and speed monitors to form comprehensive safety systems.
V. Service Support
Provides technical consultation, on-site installation guidance, and commissioning services. Customizable solutions include adjustable trigger angles, output signal types, and housing materials. Free component replacement service during warranty period ensures uninterrupted operation.
